FAQ
For those considering custom-made industrial blades,
our cutting tool consultants handle everything
from small-lot production to mass production.
Examples of made-to-order production
Polarizers
Insulation Materials (Rock Wool, Glass Wool)
Semiconductors, Multilayer Ceramic Capacitors (MLCC), Electronic Components
Rigid Polyurethane Foam
Food Products
Various Functional Films
Ferrous and Non-Ferrous Metals
Special Metals and Rare Metals
Polycarbonate
Acrylic Sheets, Resin, Ceramics
Wood, New Building Materials
Semiconductor Manufacturing Industry
Specialty Film Manufacturing Industry
Iron and Steel / Non-ferrous Metal Manufacturing Industry
Metal Processing Industry
Automotive Parts Manufacturing Industry
Various Machinery Manufacturing Industry
Ceramics Processing Industry
Building Materials Parts Manufacturing Industry
Wood Processing Industry
Food Processing Industry
We also have a track record of transactions with other industries such as:
Resin Manufacturing Industry, Fiber Manufacturing Industry, Rubber Manufacturing Industry, Industrial Waste Management Industry, Paper Manufacturing Industry, etc.
If you have high-quality custom-made blades, secondary processes may not be necessary.
Do you have any of these concerns?
Want to improve cutting quality
Want to produce custom-made blades because of cutting special materials
Want to reduce the defect rate
Want to improve the yield of our products
Have been using products from far-off countries, but the lead times are not meeting the requirements.
Want to increase the speed of our machining processes
Want to eliminate knife marks generated during cutting.
- Want to reduce total costs through increased longevity.
- Consider switching from carbide tools to diamond tools, but concerned about the cost and feasibility
- Want to learn about ultra-thin blades capable of cutting materials like polarizing plates and semiconductor materials with high precision
- Want to know what happens when cutting is done with blades having more or fewer tooth than the current ones
- Want to try using thinner blades or custom blade designs to improve yield and reduce cutting noise.
- Want to discuss the possiblity of reducing a procesing step or few with the use of cutting tools.
- Bad chip evacuation
- The response from current supplier is slow and unreliable
- The precision of the blades varies depending on the lot (blade precision is not stable).
- Concerning the quality and traceability, and worrying whether a stable supply can be ensured or not
- Looking for surface treatments or coatings that do not contain PFAS
The answer that you seek is with KAMIYA
KAMIYA SAW & KNIFE MFG. CO., LTD has a track record of over 1,000 custom orders annually. From custom-made industrial and machine blades to the processing of special materials (such as semiconductors, electronic components, and high-performance films), please consult KAMIYA's blade consultants for any cutting or slicing processing needs
What is KAMIYA’s Cutting Consultant
Our blade consultant is a professional with extensive knowledge and experience in industrial blades and cutting tools, spanning various materials and workpieces. They utilize the accumulated expertise over the years to provide tailored recommendations to each customer.
With familiarity in cutting environments across industries such as automotive parts manufacturing, aerospace component manufacturing, household appliance parts manufacturing, semiconductor manufacturing, as well as housing materials manufacturing, paper industry, industrial waste management, and more, KAMIYA SAW & KNIFE MFG. CO., LTD is well-positioned to propose the most suitable blades to address your challenges. By closely collaborating with our manufacturing department, we ensure that the proposed solutions align with your specific needs and lead to effective problem-solving.
Use Cases
Case 01Semiconductor and Electronic Components Manufacturer
Carbide Metal Saw / Dicing Process
・As the number of cuts increases, the cutting surface geometry and kerf tend to change, so maintaining consistency as much as possible is required.
・Improvement of cutting surface accuracy and tool life.
Case 02EV Battery Manufacturer
Carbide Slitter Knife / Slitting Process
Achieved the precision required by next-generation applications and significantly reduced processing defects
Carbide Slitter Knife / Slitting Process
Achieved the precision required by next-generation applications and significantly reduced processing defects
Case 03Building Materials Manufacturer
PCD Cutter / V-Grooving Process
Eliminated multiple process steps, achieving cost reduction and significant improvement in V-groove accuracy
・Customer want to achieve a cleaner finish on the V-groove processing surface.
・Customer want to eliminate secondary processes such as sanding paper after machining
Case 04Steel Trading Company
Cold Saw / Cutting Process
Reduced blade thickness to significantly improve material yield
Increase the material yield from a single round bar—can the blade be made thinner?
Case 05Insulation Material Manufacturer
Large-Diameter Carbide Knife (Eco Knife) / Slitting Process
Reduced cutting dust by over 99% even with an eco knife—achieving cost reduction and environmental benefits
・Resolve the dust generation issue caused by cutting with chip saws.
・Improve material yield.
Case 06Heat Sink Manufacturer
Thin-Form Chip Saw / Grooving Process
Achieved significant cost reduction through an innovative cutting edge geometry
・When heat sink grooves are perfectly straight, chamfering causes distortion in the chamfered areas, resulting in unstable machining quality.
・To improve cooling performance, the customer wants to reduce the spacing between fins and increase their quantity.
・Although carbide saws are currently used to narrow fin spacing, the cost burden is significant.
High-performance industrial blades: Prototyping available from a single unit
Custom Prototyping & Specialized Manufacturing
Navigating "Unknown Territory" with Expert Precision At KAMIYA KIKO, we excel in technical challenges where advanced expertise is paramount. Our "Blade Consultants" listen deeply to your needs to propose the most effective specifications and solutions.
Prototypes Starting from a Single Unit
Our prototyping service supports innovation when standard solutions are insufficient, including:
Uncharted Materials: Cutting materials with no prior data, such as Inconel or Hastelloy.
Difficult-to-Cut Materials: Processing challenging materials like stainless steel and titanium.
New Tooling Development: Designing specialized blades for unique industrial applications.
Scalable Production & Rapid Response
Flexible Scale: Seamless transition from a single prototype to large-scale mass production with short lead times.
Digital Records: We maintain comprehensive data of every order to ensure rapid response for repeat or urgent requirements.
On-Site Testing & Risk Mitigation
Direct Verification: We can perform cutting tests not only in-house but also directly within your production environment.
Immediate Refinement: Firsthand feedback on sharpness and finish allows for instant design adjustments.
Risk Mitigation: Verifying performance in situ before mass production significantly reduces development risks.
Made-to-Order ・Special Order Process
Contact us via our website’s inquiry form for an initial consultation.
Our Cutting consultants will conduct a detailed interview to understand your current challenges and specific requirements
Based on the consultation and on-site investigations, we identify both visible and latent issues that require improvement.
We analyze the collected data to propose optimal solutions aimed at increasing productivity, improving cut quality, reducing costs, and accelerating processing speeds.
We manufacture prototypes based on your input. Testing can be conducted at our facilities or directly within your own production environment.
Once the prototype performance is verified, we offer a seamless transition to production scaling to meet your ongoing supply needs.
At KAMIYA SAW & KNIFE MFG. CO., LTD, we position the manufacturing, sales, and after-sales service of industrial machine blades as an integrated whole, carving our history on the pillar of a consistent service cycle. This is what we call the KAMIYA Eco-Cycle. With the belief of 'taking responsibility for the blades and cutting tools we create until the end,' we comprehensively produce the optimization of blades with a one-stop solution. Please feel free to consult us.