FAQ
Case 01Semiconductor and Electronic Components Manufacturer
Carbide Metal Saw / Dicing Process
[Improving Surface Finish and Extending Tool Life]
・Minimizing variation in surface geometry and kerf width as machining volume increases.
・Improvement of cutting surface accuracy and tool life.
Case 02EV Battery Manufacturer
Carbide Slitter Knife / Slitting Process
[Achieving Cutting-Edge Precision to Reduce Processing Defects]
・Variations in roundness due to the impact of the fitting tolerance, resulting in surface defects during processing.
Case 03Building Material Manufacturer
PCD Cutter / V-Grooving Process
[Eliminating Secondary Processes to Drastically Reduce Costs and Improve Precision]
・Seeking to improve the surface finish quality of the V-shaped groove on a wood-based board.
・Aiming to eliminate secondary processes, such as manual sanding/paper-finishing after cutting.
Case 04Steel Trading Company
Cold Saw / Cutting Process
[Reducing Blade Thickness to Improve Material Yield]
・Seeking to make the blade thinner to maximize the material yield obtained from a single rod.
Case 05Insulation Material Manufacturer
Large-Diameter Carbide Knife (Eco Knife) / Slitting Process
[Reducing Cutting Dust by Over 99% with Eco-Knives! Achieving Both Cost Reduction and Environmental Contribution]
・Seeking a solution to the severe airborne dust issue generated during cutting with conventional tip saws.
・Aiming to maximize material yield.
Case 06Heat Sink Manufacturer
Thin Formed Chip Saw / Grooving Process
[Cost Reduction Achieved Through Innovative Blade Edge Geometry]
・If the heat sink grooves are perfectly straight, the crimped sections distort during the crimping process, leading to instability in the machined areas.
・To improve cooling performance, the client wanted to reduce the spacing between fins and increase their quantity.
・Although carbide saws were used to narrow fin spacing, the cost burden was significant.