FAQ
Tailored Engineering by Cutting Tool Consultants.
Seamless Scaling from Low-Volume to Mass Volume Demand.
Our Solutions in Action: Diverse Materials
Polarizers
Insulation Materials (Rock Wool, Glass Wool)
Semiconductors, Multilayer Ceramic Capacitors (MLCC), Electronic Components
Rigid Polyurethane Foam
Food Products
Various Functional Films
Ferrous / Non-ferrous / Special / Rare Metals
Polycarbonate
Acrylic Sheets, Resin, Ceramics
Wood, New Building Materials
Semiconductor Manufacturing Industry
Specialty Film Manufacturing Industry
Iron and Steel / Non-ferrous Metal Manufacturing Industry
Metal Processing Industry
Automotive Parts Manufacturing Industry
Various Machinery Manufacturing Industry
Ceramics Processing Industry
Building Materials Parts Manufacturing Industry
Wood Processing Industry
Food Processing Industry
We also have a track record of serving industries such as:
Resin Manufacturing Industry, Fiber Manufacturing Industry, Rubber Manufacturing Industry, Waste Management Industry, Paper Manufacturing Industry, etc.
High-Quality Custom Blades May Eliminate the Need for Secondary Processing
Dissatisfied with Your Cutting Process?
Improve cutting quality
A need for custom-manufacture blades to cut specialized materials
Reduce defect rates
Improve product yield
Solve lead-time issues with current overseas suppliers
Increase machining speeds
Eliminate knife marks generated during cutting
- Reduce total costs by extending tool life
- Considering switching from carbide tools to diamond tools, but concerned about cost and feasibility
- Want to learn about ultra-thin blades capable of high-precision cutting for materials like polarizing films and semiconductors
- Want to know how changing the tooth count (more or fewer teeth) affects cutting performance
- Want to try thinner blades or custom designs to improve yield and reduce cutting noise
- Want to discuss the possibility of reducing one or more processing steps using optimized cutting tools
- Experiencing poor chip evacuation
- Dealing with slow and unreliable responses from current suppliers
- Facing inconsistent blade precision across different production lots
- Concerned about quality and traceability, and seeking a guaranteed stable supply
- Looking for PFAS-free surface treatments and coatings
Find Your Solution with KAMIYA
KAMIYA SAW & KNIFE MFG. CO., LTD has a track record of over 1,000 custom orders annually. From custom-made industrial and machine blades to the processing of materials such as semiconductors, electronic components, and high-performance films, please consult KAMIYA's blade consultants for any cutting or slicing process needs.
Your Trusted Partner for Advanced Industrial Blade Solutions
Our blade consultant is a professional with extensive knowledge and experience in industrial blades and cutting tools, spanning various materials and workpieces. They utilize the accumulated expertise over the years to provide tailored guidances to each customer.
With familiarity in cutting environments across industries such as manufacturing automotive parts, aerospace component, household appliance parts, semiconductors, as well as housing materials, paper products, industrial waste management, and more, Kamiya Saw & Knife is well-positioned to propose the most suitable blades to address your challenges. By closely collaborating with our manufacturing department, we ensure that the proposed solutions align with your specific needs and lead to effective problem-solving.
Use Cases
Case 01Semiconductor and Electronic Components Manufacturer
Carbide Metal Saw / Dicing Process
[Improving Surface Finish and Extending Tool Life]
・Minimizing variation in surface geometry and kerf width as machining volume increases.
・Improvement of cutting surface accuracy and tool life.
Case 02EV Battery Manufacturer
Carbide Slitter Knife / Slitting Process
[Achieving Cutting-Edge Precision to Reduce Processing Defects]
・Variations in roundness due to the impact of the fitting tolerance, resulting in surface defects during processing.
Case 03Building Material Manufacturer
PCD Cutter / V-Grooving Process
[Eliminating Secondary Processes to Drastically Reduce Costs and Improve Precision]
・Seeking to improve the surface finish quality of the V-shaped groove on a wood-based board.
・Aiming to eliminate secondary processes, such as manual sanding/paper-finishing after cutting.
Case 04Steel Trading Company
Cold Saw / Cutting Process
[Reducing Blade Thickness to Improve Material Yield]
・Seeking to make the blade thinner to maximize the material yield obtained from a single rod.
Case 05Insulation Material Manufacturer
Large-Diameter Carbide Knife (Eco Knife) / Slitting Process
[Reducing Cutting Dust by Over 99% with Eco-Knives! Achieving Both Cost Reduction and Environmental Contribution]
・Seeking a solution to the severe airborne dust issue generated during cutting with conventional tip saws.
・Aiming to maximize material yield.
Case 06Heat Sink Manufacturer
Thin Formed Chip Saw / Grooving Process
[Cost Reduction Achieved Through Innovative Blade Edge Geometry]
・If the heat sink grooves are perfectly straight, the crimped sections distort during the crimping process, leading to instability in the machined areas.
・To improve cooling performance, the client wanted to reduce the spacing between fins and increase their quantity.
・Although carbide saws were used to narrow fin spacing, the cost burden was significant.
High-performance Tooling: Prototyping Available From a Single Unit
Exploring new manufacturing frontiers requires deep expertise. Here's how KAMIYA can support.
Our prototyping service supports innovation when standard solutions fall short, including:
・Uncharted Materials: Cutting materials with no prior processing data, such as Inconel or Hastelloy.
・Difficult-to-Cut Materials: Processing challenging, high-strength materials like stainless steel and titanium.
・New Tooling Development: Designing specialized, proprietary blades for unique industrial applications.
Scalable Production & Rapid Response
・Flexible Scale: Seamless transition from a single prototype to larger-scale production with minimum lead times.
・Digital Record Management: We securely archive comprehensive data for every order to ensure rapid turnaround for repeat or urgent requirements.
On-Site Testing & Risk Mitigation
・Direct Verification: We conduct rigorous cutting tests both in-house and directly within your actual production environment.
・Immediate Refinement: Firsthand feedback on sharpness and surface finish allows for instant, real-time design adjustments.
・Risk Mitigation: Verifying performance on-site before committing to scaling the production significantly reduces your R&D and development risks.
Made-to-Order ・From Consultation to Delivery
Contact us via our website’s inquiry form for an initial consultation.
Our cutting tool consultants will thoroughly review your current processes and any cutting challenges you face, as well as the production requirements you would like to achive.
Based on our consultations and on-site assessments, we pinpoint both obvious issues and underlying challenges to clarify key areas for improvement.
By analyzing the collected data, we deliver tailored proposals to solve your challenges. Whether you aim to increase productivity, improve cut quality, cut costs, speed up processing, or reduce defect rates, we strive to propose solutions that deliver on all fronts, no compromise.
We manufacture prototypes based on your input. Testing can be conducted at our facilities or directly within your own production environment.
Once the prototype performance is verified, we offer a seamless transition to production scaling to meet your ongoing supply needs.
We view the manufacturing, sales, and after-sales service of our tools as an integrated whole, building our history on the foundation of this consistent service cycle—what we call the 'KAMIYA Eco-Cycle.' Driven by our commitment to take responsibility for the blades and cutting tools we create throughout their entire lifecycle, we deliver fully optimized tooling solutions through a seamless, one-stop service. Please feel free to consult with us.